Custom Non-Standard Automation Equipment Design Manufacturing

If you need to customize automation equipment that suits your production needs, Gangyuan can provide you with professional non-standard automation equipment design services. Our team of designers and engineers has rich technical knowledge and experience, and can work closely with you to deeply understand your production process and requirements, and customize the most optimized mechanical equipment solutions to maximize your production efficiency and production line utilization rate.

Our non-standard automation equipment design services cover the fields of hardware, plastics, and electronics. Current typical application cases include: brushes from injection molding to hair planting, automatic trimming of brushes, integrated packaging production lines, material handling, quality control, etc. As well as an effective link to the automated production process of injection molding peripheral equipment, we can provide semi-automated and fully automated solutions for the assembly of hardware injection molding products, customized according to your needs and budget. We use the latest technology and materials to create reliable, durable and efficient automation equipment for you. We focus on solving your production pain points, reducing your downtime and scrap rate, and improving your production efficiency.

As a professional non-standard automation equipment design company, Gangyuan is committed to providing customers with high-quality, cost-effective automation equipment solutions. Whether you need individual equipment or a complete automated production line, we can tailor it for you. Contact us for more services and solutions.

Our company can realize some automatic production scenarios for different industries, aiming to save labor cost and improve product quality.

This case is for a stool assembly equipment around the injection molding equipment, the working process is as follows: after the injection molding machine opens the mold, the robot will take out the stool and transport it to the stool foot plug assembly jig station, the assembly machine will install the foot plug to the four foot soles of the stool and stick the label on the stool, then the robot will transport it directly to the warehouse for storage.

The machine can automatically analyze the good and defective products and distinguish them, and the production cycle is 30 seconds

The control of this machine adopts PLC control system, which is networked with the injection molding machine manipulator and can monitor the working status remotely, record the daily output and calculate the working rate automatically.

Plastic （TPU）Leg Plugs

Plastic Stool

General information

Product weight: 2000g

Leg plug weight: 4g

Cycle time including machine opening and robot movement: 60 sec

Time for automation: 30 sec  

General information

Automation include

Assembly of 4 leg plugs into the product

Putting a sticker on the chair

Injection molding machine molding equipment

The whole machine is placed and working diagram

Chair inserted by Robot into the device

Cylinders with Ocolon holders hold the chair in place

● Leg plug are led from vibration mechanism into air pipes that move the plugs into chair area

● Plugs move into the “carousal” that move the plugs into the pipes

● Sensor in start of carousal check that a plug got to place before move plug into the correct pipe

● Another sensor check if plug is deformed , if plug is deformed will move to 9th pipe to remove into recycle bag

● Plug fall from pipe into a cup

● The cup is on a liner movement
● A sensor check that a plug got out from the pipe into the cup

● After sensor confirms the cup move on a liner actuator into position under the chair leg

● A small cylinder push the plug into position inside the chair leg and move back

● A sensor check if plug is in place and didn't fall

● After four sensors in four legs show that leg plug Is in the sticker mechanism will put a sticker in place

● After putting the sticker, the robot will get an order to take out the chairs and put new two chairs into the jig

● If one or more sensors don’t show leg plug in, no sticker will be added but still Robot will take the chair out

● The Idea is not to stop the production line , every few hours a worker will come to survey the injected chairs, chair without a sticker will be removed and he will put plugs manually

more information